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Operative and Administrative Office
Via L. Biagi, 65 D/22
20099 Sesto S. Giovanni
MILANO
Tel. ++39 2 2481116 r.a.
Telefax ++39 2 26225377
Operative unit of Italy center
Via Porta Castagnara, 3
01038 Soriano Nel Cimino
VITERBO
Tel. ++39 0761 745043 |
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| The pioneer of electro-insulating
materials |
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Electro-insulating
materials play a fundamental role in terms of
reliability of electric devices.
Nitto DENKO, the pioneer of the
sector where it has worked since 1918, continues
to utilize its wide experience to meet the strict
regulations of the electric market. Today Nitto
offers a wide range of supporting materials, as
pure plasticized PVC, PTFE or laminates combined
with bonding system made in-house that include
rubber-based, acrylic-based and silicone-based
bonds.
The complex combination between support and bond
give Nitto tapes important performances, as flame-retardant
features, resistance to high temperature or high
dielectric strength. |
| Thanks to the international spread
and to the sales expert team, Nitto can offer the
ideal product for each application all over the
world. |
| A wide range of bonding tapes |
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Advantages
A wide range of electric bonding tapes sensitive
to pressure was developed by Nitto DENKO to block,
reinforce, protect and insulate the magnet conductors
of electric and electronic components, devices
and equipment. The accurate choice of substrates
of bonding systems ensures a low-corrosion structure
that acts in a reliable way in particular project
conditions. Nitto DENKO products
can be immediately used when received. To achieve
the best performance, however, many of these tapes
can be subject to thermo-hardening after the application
with the following advantages:
- Higher bonding strength
The thermo-hardening action improves the bonding
seal to the substrates and the application
surfaces, without leaving aside the bond flexibility.
- Improvement of the resistance to
solvents
The molecular alteration of the bond during
the thermo-hardening phase grows substantially
its resistance to the solvents contained by
impregnating paints, insulating mixes and
degreasing products.
- Higher resistance to temperatures
The thermo-hardened bond resists to the later
softening and to chemical wear and tear thanks
to the continuous heat stresses. Electric
performances do not change.
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| Different bonding systems |
| Nitto Denko produces a wide range of bonding systems,
each with its own characteristics of functionality. |
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RUBBER
Natural and synthetic elastomers are accurately
selected, combined with resins sensitive to pressure
ensure an electrolytic non-corrosive base. After
thermo-hardening the rubber-based systems can
resist to constant operating temperatures up to
130° C, depending on the substrate used.
NON-THERMO HARDENING
It is equal to the abovementioned rubber-based
bond but it is free from reticulating resins.
SEMI-TREATED
These are rubber-based systems that were submitted
to partial treatment during the tape production
phase. Resistance to solvents and winding stability
are improved. It can be further treated to optimize
the resistance to solvents and bonding. It resists
to constant high temperatures up to 130° C.
ACRYLIC
System based on synthetic resin/elastomer able
to resist at operating temperatures up to 155°C.
Initial pre-hardening gives good resistance to
solvents that can be improved by means of a further
treatment during the application.
THERMOPLASTIC
The same of the acrylic bond but without reticulating
resins.
RESISTANCE TO OILS
Acrylic adhesive created to achieve the highest
resistance to mineral oils after thermo-hardening
process.
FLAME-RETARDANT ACRYLIC
A system based on intrinsic resistance to solvents,
which can be further improved by means of treatment
during the application. Modified bond strength,
flame-retardant to offer self-extinguishing performances.
SILICONE
Resin/elastomer system recommended for operating
temperatures up to 180°C. Generally, it not
requires thermo-hardening process, but the resistance
to bonding and solvents can be maximized by means
of an added after-treatment at high temperature.
Unique performances at low and high temperatures.
Ideal bond to be used with fireproof supports
to achieve flame-retardant tapes. |
Treatment
cycles |
Treatment times
and temperatures are recommended as minimum standard
requirement to achieve optimal performances in
average conditions. More or less long treatment
times can be necessary depending on some factors,
like the type of furnace and temperature, component
weight, density and structure.
Treatment not always is the necessary premise
for a successful application and can be left aside
when maximum resistance to solvents and max bonding
strength are not required. The user must check
the suitability of the tape and make the treatment
depending on individual needs and on the specific
use conditions. |
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RUBBER
Min 2 h at 135°C or 1 h at 150°C
SEMI-TREATED
Min 1 h at 135°C or 30 min at 150°C
ACRYLIC
Min 2 h at 135°C or 1 h at 150°C
SILICONE
Min. 2 h at 205°C |
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| ASTM
The American Association for Tests and Materials
– an independent body establishing test
methods and standards.
SUPPORT (SUBSTRATO)
Primary component of the tape on which bond is
applied. Any continuous material, like fabric,
film, treated paper, metal sheet, laminated materials
etc.
RESISTANCE TO BACKING
A tape that resists to degradation during the
heat treatment of a painted part or of an electric
component to which a tape was applied.
MOULDABLE PERFORMANCE
A tape that can be adapted to or establish a full
contact with the surface of an uneven-shaped object
without crisping or bending.
CORROSION
The electrolytic or chemical deterioration of
surface to which the tape is applied.
RETICULATION
A chemical bridge between two molecular chains
to improve stiffness and strength at high temperatures.
DIELECTRIC STRENGTH
The tension in volts to which the tape can resist
without breaking and without leaving the current
passing through.
ELECTROLYTIC CORROSION
FACTOR
A measure of the corrosion effect of a tape on
a bare copper conductor. It is expressed like
a ratio, where 1.0 mans no corrosion during the
test and ratios lower than 1.0 mean different
level of corrosion.
END SHEAR PEEL TEST
It refers to the condition observed when the end
of piece of tape detaches from the object to which
it had to be bonded. This word is used in particular
for plastic tapes when they detach and in particular
for the tape that wrap around its own substrate.
FLAME-RETARDANT PERFORMANCE
The ability of a tape to resist to fire. Combustion
velocity, auto-extinguishing performances or removal
of the flame, density of smoke, toxic features
of fumes and dropping of melted material are important
factors for the right assessment of the resistance
to flame.
HEAT TREATMENT
The heat application to a tape causes a chemical
reaction that creates reticulations increasing
the cohesive resistance of the bond and its resistance
to high temperatures and solvents.
INSULATION RESISTANCE
The ability of a tape to resist to the current
flow along its surface in specific conditions.
RELEASE COATING
This term refers in general to a thin coating
that is applied on the backside of a film or other
uneven substrate and that enables the tape to
be unwound at a monitored level.
RESISTANCE TO SOLVENTS
The resistance of the substrate of a tape or a
bond to the melting of an organic solvent –
in particular the ones in paints, insulating lacquers
and detergents.
BONDING STRENGTH
It refers to the tack level of the bond. It can
be measured by means of the rotating sphere. It
is expressed as the ratio between the fall height
of the sphere and the distance made along a horizontal
guided path.
TTHERMO-HARDENING
A word used for elastomers or plastic materials
subject to chemical modifications at high temperatures
becoming more hard and less plastic or elastic.
The thermo-treatment and thermo-hardening are
two interchangeable words. Thermo-treated materials
sensitive to pressure maintain some elastic features
after the treatment.
UNWINDING
The act to remove or unwind a tape from a reel.
The unwind features are affected by the bonding
strength of the tape to its substrate.
VOLUME RESISTIVITY
It is defined to enable the calculation of the
resistance in ohm of pieces of material when the
physical sizes are known. The resistivity is specified
in units of resistance (ohm) multiplied for the
unit of length (generally in cm). The resistivity
is expressed by the unit ohm-cm. |
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